Aluminum is one of the most interesting metals due to way aluminum extrusion works it makes it one of the strongest metals around even though it is highly malleable.
Cutting aluminum sheet with scroll saw.
To cut metal with a scroll saw the first thing you need to do is make sure you have the right blade.
Do not use a woodcutting blade as this will ruin the teeth.
Apply a lubricant like standard oil or saw wax to your blade then slow your cutting speed by reducing the diameter of the cutting blade.
12 pieces scroll saw blades with spiral teeth for wood metal plastic cutting sawing carve fits most of major saw brands bosch dewalt makita etc.
However when you use a nice scroll saw that lets you adjust speed you can cut through aluminum pretty easily.
Next secure your aluminum pieces with clamps and slowly feed the aluminum through the blade using steady even pressure.
Cutting through aluminum with a scroll saw.
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